Committed To Quality, Committed To You
As consumers become more aware of the environmental impact of their food choices, many are turning to cricket powder as a sustainable protein source. In addition, cricket farms require less land and water than traditional livestock farms, making them a more efficient use of resources.
They offer a sustainable and nutritious alternative to traditional protein sources and offer consumers a way to reduce their environmental impact.
While these factors are allowing cricket powder production companies to rise, the competition for producing high-quality cricket powder is also getting tougher. Leading cricket powder manufacturers are using gyro screeners and advanced powder screening machines to achieve the best quality output.
Cricket powder is a high-protein food product made from ground-up crickets. It has gained popularity as a sustainable and nutritious alternative to traditional protein sources, such as beef and chicken. Cricket powder is rich in protein, vitamins, and minerals, making it an ideal food supplement for athletes, bodybuilders, and anyone looking to add more protein to their diet.
The production of cricket powder involves several stages. Once the harvested crickets are roasted or dried, the crickets are ground into a fine powder using a specialized grinder. The resulting powder is then sifted to remove any large particles and to ensure a consistent texture.
While the process seems rather easy, there are various nitty-grtties that you need to take care of in order to create the best quality cricket powder:
Providing you with a varied range of screening solutions, our machines are engineered to help you produce the best quality cricket powder. They are not only designed to facilitate high-intensity production procedures, but they can also help you increase your production capacity.
Galaxy Sivtek’s screening machines offer precise and reliable gradation results, separating up to five levels of particle gradations in a single operation. This results in a streamlined screening process that is efficient and cost-effective, regardless of the batch size. These machines are capable of providing optimal gradation, quality, and consistency in material screening, ensuring finesse and precision every time.
We offers high-powered vibro sifters that effectively eliminate impurities and foreign materials from various raw insect mixtures, including mealworms, crickets, etc. The sifters are designed to ensure consistent quality of the raw base and improve the purity of the materials, resulting in high-quality end products. The operation of the sifters is highly efficient and has proven to be an essential tool for cricket powder industries looking to enhance their production line. By removing unwanted particles, the sifters help to produce purer and cleaner raw materials, ultimately leading to superior end products. Galaxy Sivtek’s vibro sifters provide a practical solution to the challenge of impurities in raw materials.
Galaxy Sivtek offers flexible screening machines and filters that can be tailored to boost efficiency based on specific demands. These adjustments may involve upgrading the motor’s capacity and enhancing control capabilities, among others, allowing seamless integration with current processing lines. The customization range allows users to optimize the equipment according to their requirements, improving overall productivity and efficiency.
Our vibratory screening machines have been ingeniously designed for easy assembly and disassembly. With reliable and simple-to-disconnect clamps, all parts of the filter can be sealed or detached. This feature allows for the swift and convenient removal or replacement of any part of the filter.
Considering the precision and vibration intensity required to screen and process cricket powder perfectly, we have selected this fine range of machines that can get the job done. These machines are designed to perform various processes such as clarifying, dedusting, sorting, and delumping, which can be modified as per your specific requirements.
From increasing throughput to adding efficiency, these machines will be a boon to your production process:
Galaxy Sivtek’s Super Gyro Separator is a game-changer for the cricket powder industries, thanks to its unique motor designs and vibratory functionalities. One of the separator’s most significant benefits is its ability to make screening processes twice as efficient as conventional screening machines.
The vibratory motors are ingeniously positioned on the top and lower weights, enabling circular motion and higher throughput. This allows the machine to produce such high-intensity vibrations due to its eccentric weights on the upper and lower ends of the motion generator shaft.
While the top weight distributes the material across the screen, the lower weight tilts the machine to generate verticle vibrations. This feature allows the separator to spread out the cricket powder more evenly and screen more in less time, which is particularly beneficial for screening in large volumes.
The Super Gyro Separator is incredibly versatile and can handle all types of materials, including wet, dry, coarse, fine, hot, or cold, and provide optimal screening results, regardless of the material’s nature. This versatility enables companies to achieve higher productivity and better throughput. Moreover, the separator can achieve the most accurate gradation for up to 5 levels, without compromising the integrity and quality of the screening material.
In addition to its efficiency, the Super Gyro Separator is designed to significantly reduce power consumption, making it even more cost-effective. This innovative separator is a reliable and efficient screening solution that can help companies achieve their goals while saving time and money.
Made with our combined knowledge, gathered over decades of experience, the SIVTEK Vibro Separator is one of the most optimum gyro separator machines in the industry. This highly intense vibro separator is efficient in sieving all kinds of screening materials while assisting the process in scalping, de-dusting, and gradation settings.
The vibratory motors of this machine are perfectly positioned to provide circular motion and greater productivity. The eccentric weights on the upper and lower ends of the motion generator shaft enable the machine to create high-intensity vibrations. The top weight spreads the material across the screen, while the lower weight tilts the machine for vertical vibrations, which is advantageous for bulk screening.
SIVTEK Vibro Separator is revered across the industry for its economical and efficient solutions for all kinds of sieving purposes. The vibratory separator is designed in a manner to perform screening operations with precision and provide higher caliber in gradation. It’s smooth and secured operation experience makes it the optimum vibro separator machine.
The gyro separator is packed with vivid advantages. From considerably increasing your capacity to providing five different gradations in a single operation, this efficient sieve separator machine is one of the most versatile machines in the industry. The robust woven mesh embedded in its vibrating sieve makes the machine last longer without any rundowns.
We also provide a diverse range of add-ons that can transform its modes of application. You can install different types of screening rings to bring a whole new level to this gyratory separator.
The Super Sivtek Separator is a screening machine that delivers higher throughput for ultra-fine mesh in each round, making it a reliable and efficient option for various applications. This machine generates three times more vibrations than any conventional sieving machine, making it a powerful and dependable option for businesses looking to improve their productivity.
The machine’s circular vibratory screen enables it to precisely separate up to five levels of particle gradations in one single operation, which is an excellent feature for businesses looking for accuracy and efficiency. With the capability of sieving up to 500 units without experiencing a breakdown, the Super Sivtek Separator is perfect for industrial sieving.
The machine’s adjustable motor weights and seamless rotating angles enable it to generate high-force vibrations. The intense vibrations in the machine are generated by the weight-mounted shaft ends that are attached to the vibratory agent. While the upper weight provides the screening direction, the lower weight vertically vibrates the cricket powder to the periphery. Therefore, you can calibrate the upper and lower weights for diverse vibration behaviours that provide the optimal screening of your cricket powder.
This vibratory sieve is highly accurate and precise, providing finesse and accuracy in particle separation. Its compact size and high capacity vibrations make it a valuable addition to any company’s screening process.
The machine has a strong bearing housing with mounted motors on the side that work on the principle of belt and pulley mechanism. This design ensures that the machine operates smoothly and efficiently, providing a reliable and cost-effective sieving solution for businesses of all sizes.
Overall, the Super Sivtek Separator a machines that is designed to provide higher throughput, precise particle separation, and durability for various applications. Its innovative features make it a valuable asset for businesses seeking to enhance their productivity while maintaining cost-effectiveness.
The Sanitary Sivtek Separator is a top-of-the-line screening machine designed to provide hygienic screening solutions. This vibrating sifter is expertly designed to meet high sanitary and hygiene parameters while providing the highest quality processing of screening materials.
The Sanitary Sivtek Separator is built with premium quality materials that meet the norms of cGMP, with interiors made from FDA-approved rubber, silicon, and resin-bonded glue. Its enclosed structure prevents leakages and helps to keep the screening substance free from external interference. This ensures that the vibrating sifter operates in a dust-free and contamination-free environment.
The machine’s weld joints are cervice-free to prevent contamination, while the quick release toggle clamp, which DQ, IQ & OQ documentation approve, makes the processing of the machine much easier. These features make the Sanitary Sivtek Separator the best choice for sieving cricket powder, as it can ensure that the highest level of hygiene is maintained during the screening process.
Moreover, the Sanitary Sivtek Separator is made from high-quality stainless steel of SS 316L level, which can be customized to suit the diameter of the vibrating sifter and the finishing of your finished cricket powder. The machine also comes with a variant in mirror polish with a 0.1 – 0.2 RA surface finishing and a customizable diameter ranging from 24” to 72”.
Its state-of-the-art design and high-quality materials make it a reliable and efficient screening solution for companies in the food and pharmaceutical industries.
The Linea Sivtek is a revolutionary machine designed to simplify the difficult and tedious task of screening dry, wet, sticky, and abrasive materials. This innovative equipment is powered by horizontal vibrating screens that provide thorough processing and enable the screening of large quantities of cricket powder in one go.
What sets the Linea Sivtek apart is its ability to screen with optimum gradation results. This makes it an ideal choice for developing a wide range of cricket powders, each distinct in gradation. Its unique design, dual convertible screening decks, and double-vibration motors make it highly efficient and productive. Furthermore, its versatility and flexibility make it adaptable to specific requirements, providing the desired performance.
Double-vibration motors mounted on both sides make the particles jump on the screen and separate unwanted particles. This design allows for the processing of high feed flow and provides the finest end result in the screening process.
To maintain steady vibrations, the machine has two vibratory motors installed on both sides. The added benefit of a clamping system makes it easy to clean the residues and mesh left behind in the machine.
The rectangular sieves on the machine can easily screen all kinds of material, from de-lumping and de-watering substances to solid and bulky ones. Its linear design provides higher malleability and free flow of the material to screen it efficiently.
The Linea Sivtek machine is highly popular in the cricket powder industry due to its versatility and flexibility. It adapts to specific requirements and provides desired performance, making it the ideal screening equipment for businesses that deal with raw materials that are dry, wet, abrasive, and sticky.
Our newest range, Rectangle Separator, is a highly efficient screening machines which is widely acclaimed across the food and pharmaceutical industries for its unique construction and compact sieves. It is one of the most efficient inline vibro sifters that can process fine mesh, while reducing screening time. It also increases your capacity and efficiency by providing a low headroom gyratory screener.
Designed as a rectangular sieve, this machine’s high functionality lies in its acute design. Embedded with two vibrating motors, it generates linear vibrations that ensure synchronized operation and continuous and consistent feeding of cricket powder to the mesh screen. The screens on this rectangular separator come in a wide range of materials, including low-carbon steel, stainless steel, brass, and bronze.
The machine automatically repeats the screening process until the material is completely screened. Its simple yet convenient design increases efficiency and provides economical outcomes. The compact structure occupies less space and manpower, cutting your expenditure. It requires no lubrication, further decreasing the maintenance cost.
This versatile rectangular sieve has a wide range of applications, giving optimal results when it comes to control screening, dust sifting, and providing classification of grainy and dry substances.
You can enhance and calibrate this machine as per your needs with a range of add-on equipment and customization options. While the inline sifter comes in mirror and bead blast finish, you can also add ultrasonic deblinding system, clamping system, and castor wheels to make the machine more efficient for your screening needs.
With a motive to help you take your production capacity and efficiency of cricket powders to the next level, we offer you our selected range of screening and filtering machines that far exceed in performance than any other conventional alternative. Not only can they produce high quantities in less time, but they can also maintain integrity and quality to the highest standard.
Want to employ one of our machines to enhance your production capacity and efficiency, click here to contact us
