Committed To Quality, Committed To You
Leading dairy companies around the world invest in self-cleaning filters. You’ll be able to achieve the best filtration levels using these innovative and fully automated machines.
Refined dairy products also need to be filtered and screened. It’s important to make sure your products are consistent so your customers can have a seamless experience.
Self-cleaning filters make your filtration process more efficient by removing coarse ingredients, like cocoa solids, and viscous liquids, like sugar syrup. Additionally, it can remove or separate any unwanted suspended solids.
The dairy industry can also benefit from our self-cleaning filters in the following ways:
– Improves the quality of your product
Using self-cleaning filters will ensure that your raw materials are refined and of high quality. Furthermore, this will also make your finished products look luscious and shiny.
– Reduces waste generation
With self-cleaning filters, you can process raw materials to the highest standard and reduce waste. Additionally, raw materials are only filtered if they are unnecessary, so errors are minimized. Keeping your raw material’s actual quantity will allow you to increase production.
– Safe and sanitized filtration of your dairy products
A major feature of these filters is that they self-clean. By using them, you can protect your raw products from spoilage and unnecessary filter clogging. Therefore, your final products will be hygienic and safe to eat.
– High-flow filtration As a result of the self-cleaning properties of these filters, an uninterrupted and continuous process is created, allowing it to handle high volumes of raw materials. Therefore, raw dairy products can be continuously percolated without any oversized or undesirable substances entering the finished product.
How our products outshine the market
Compared to the industry’s competitors, Galaxy Sivtek’s self-cleaning filters offer superior performance. Our self-cleaning filters provide optimum results for a variety of dairy products due to their simple and robust design.
Self-cleaning filters from Galaxy Sivtek operate on a unique pressure difference principle, allowing them to continue to filter products for a long period of time. In addition, our products are highly regarded in the industry for the following reasons:
Customized Solutions
Using our self-cleaning filters, you can increase the efficiency of your filtration based on your specific requirements. The dairy industry often upgrades its systems with dual cylinders that increase flow capacity and are capable of handling high flow filtration.
With the appropriate calibration, our self-cleaning filters can filter liquids with viscosities ranging from 1 cP to 50,000 cP.
Because of its filter controls, the filter allows a high level of filtration efficiency. Galaxy Sivtek’s self-cleaning filters are equipped with a modified ‘Programmable Logic Control’ (PLC) box, which controls both the pneumatic cylinders and actuators simultaneously.
The ‘Set & Be Free’ feature allows you to control the movement of the cleaning disks and the contaminant purging chamber valves to help calibrate your filters.
When raw materials are filtered through the machine, it is often observed that large amounts of oversized material are choked on the perimeter of the fine-mesh baskets. Therefore, raw materials are more likely to be contaminated and spoilt.
Our self-cleaning filters are equipped with pneumatic cylinders that allow them to automatically clean your fine-mesh basket. As the cleaning disk is moved, it scrapes any oversized particles from the periphery without interrupting the continuous filtering process.
We recommend self-cleaning filters that are designed to withstand high temperatures without sustaining any damage. It is understood that the dairy industry must work with products at a variety of temperatures.
Furthermore, our self-cleaning filters are equipped with a hot water jacketing feature, which allows you to maintain a stable temperature between liquid and solid materials.
In order to ensure efficient operation, we have developed self-cleaning filters that do not require any human intervention. Its fully automated processing system is capable of running for a long period of time without experiencing any hiccups. By using it, you will be able to process your raw materials continuously and uninterruptedly.
In addition, the self-cleaning properties of the filter are well coordinated with the automation system, which results in an even higher rate of efficiency. All you need to do is install your filter and let it do its job.
It is a significant challenge for manufacturers to remove a particular part from the filter so that the filter can be disassembled for intensive cleaning. As a result, a significant portion of valuable time is spent on this process, time that could be used to process more raw materials and increase production.
We have therefore designed our self-cleaning filters in an ingenious manner so that they can be assembled and disassembled easily. The filter is made up of several parts linked by clamps that are reliable and easy to disassemble, allowing each part to be sealed or detached as needed. Due to this, it is extremely easy to replace the mesh and the overall maintenance time of the filtration process is reduced.
Our filters are designed to consume very little energy, provide optimal performance, and take into consideration that they are an essential part of any dairy industry’s production process.
High-capacity pneumatic cylinders can still meet industry standards even though they consume less power.
Due to their combination of all these unique features, Galaxy Sivtek’s self-cleaning filters can drastically reduce your operating costs. Therefore, you are able to optimize the use of your resources, which reduces the risk of error and waste. A higher level of accuracy infiltration results in a richer and more refined final product.
Due to the reduced power consumption, your operating expenses are also reduced. The automatic process of the filters eliminates the need for manual labor, which further reduces the costs associated with your dairy industry.
There are a number of reasons why self-cleaning filters are so popular in the dairy industry, including their versatility and diversity of applications. With this device, you will be able to filter through a wide range of size calibrations, and the rate can be modulated at your discretion. This gives you the ability to extract specific particles from the raw materials as per your requirements.
We offer a variety of self-cleaning filters that are suitable for a wide range of dairy products which can be filtered. The following are a few of the major products that dairy industrialists install these self-cleaning filters in:
Chocolate: To ensure high-quality chocolate products, you must remove any cocoa suspends or lumps from the liquid mixture to maintain an even consistency. You can remove coarse impurities from liquid chocolate mixtures by using our self-cleaning filters.
Milk: Factory milk is unpasteurized and contains impurities. By heating the milk and filtering it through fine-mesh sieves, our self-cleaning filters remove these impurities.
Condensed Milk: During the heating process, many burnt particles are mixed into the condensed milk. Self-cleaning filters prevent this from happening. With their refined mesh, burnt parts can be removed and contamination can be prevented.
Butter Milk: There are possible impurities or suspended solids in buttermilk that can ruin its texture. Also, some chunks of curd may be contributing to the foul taste. You can make buttermilk that is even and luscious by filtering out suspended solids with our filters.
Butter-ghee: Butter solids are burned to char when ghee is made. Prior to bottling, it needs to be filtered to remove dark, oversized particles. While conventional filters often clog on oversized particles, our self-cleaning filters are capable of filtering these particles effectively, ensuring highly refined ghee every time.
Sugar Syrup: Sugar syrup is difficult to filter due to its high viscosity. Either it clogs up or it cannot effectively filter out oversized particles. The self-cleaning filters can filter liquids with viscosities ranging from 1 cP to 50,000 cP, as well as sugar syrups.
Recycling water: Rainwater falls on the surface of the earth and gets contaminated with dust and other fine particles that are unhygienic. Remove all suspended particles from the water before adding the clarifying chemicals. You can achieve an efficient recycling standard with our self-cleaning filters’ fine mesh screens.
Whey slurry: It is crucial that the curd solids are removed from the whey slurry before proceeding with the evaporation process. Any solids present in the slurry may cause the spray dry chamber to clog and hinder the drying process when it enters. By using our fine mesh, you can be assured that no solid can pass through and cause complications during the evaporation process.
Our intuitive self-cleaning filters will not only ensure a high standard of product filtration, but will also increase your production capacity significantly. Using this system reduces the amount of waste generated in your production process and ensures that your dairy products are always safe and sanitized.
An automated system operates the machine, which is capable of continuously operating for a very long period of time. You can almost eliminate the need for manpower and reduce your operation costs by a substantial amount. They are easy to maintain and use very minimal power which allows you to preserve your resources for better use.
As a result of our customization solutions, you can program the filters to provide the exact end product you require. As a credible partner of various top-notch dairy manufacturers around the world, Galaxy Sivtek has contributed to the improvement of their filtration systems.
Click here to contact our customer support executive if you are interested in adding our Self-Cleaning Filter to your production line.
